the core needs of sterilization
In the pharmaceutical, bioengineering, food processing and other industries with high health and safety requirements, the sterilization is one of the core process of the production.High temperature steam or superheated water is used as a heat source medium going through sterilization heat exchanger to heat and sterilize process water, materials, and equipment pipelines, ensuring that the production environment is free of microbial contamination.
core needs of sterilization
Asepsis guarantee
Eliminate the risk of cross-contamination of the medium, to meet the GMP, FDA and other regulatory requirements
Accurate temperature control
Quickly reach the sterilization temperature (usually more than 121 ℃) and maintain stability
Corrosion resistance
To adapt to acid and alkali cleaning agents, high temperature and high pressure and other harsh conditions
Easy to clean
In line with the CIP / SIP (Cleaning/Sterilization In Place) standards
Advantages
In response to the limitations of traditional heat exchangers in terms of sealing and cleaning dead corners, Double tube plate heat exchangers have become the preferred equipment for high-end sterilization by the innovative design.
| Application Pain Points | Double Tube Plate Heat Exchanger Solutions |
| Risk of cross-contamination | Isolation chamber design & double sealing to ensure NO contact between tube side and shell side |
| Residual cleaning dead corners | Straight-through flow channel & full evacuation design to ensure 100% CIP cleaning coverage |
| High-temperature deformation and leakage | Differential thermal expansion compensation between inner and outer tube sheets to avoid cracking at welds |
| Verification of compliance requirements | Isolation chamber can be connected to a pressure monitoring system to verify seal integrity in real time, in accordance with ASME BPE and ISPE standards |
Typical application case analysis
Water For Injection (WFI) System Sterilization
Requirements
Water for injection needs to be circulated above 80 ℃, regular 121 ℃ hot water sterilization
Program
Use double tube plate heat exchanger, WFI water gong through the shell side , pure steam gong through the tube side
Advantage
Isolation chamber design completely avoid the risk of mixing steam condensate into the WFI system, while the external leak detection port can undergo regularly pressure test
Hot Tags: sterile heat exchanger, China sterile heat exchanger manufacturers, suppliers, factory, heat exchanger, Carbon Steel Heat Exchanger, Spiral Tube Heat Exchanger, Titanium Heat Exchanger, Temperature Control Skid for Chemical Industry, Shell and Tube Plastic Heat Exchanger
