Introduction
SIP (Sterilization In Place) system is a technology that uses high-temperature steam or superheated water to sterilize production equipment in situ. It can achieve microbial inactivation without disassembling the equipment, ensuring that the equipment meets commercial sterile standards (microbial residue ≤ 10 ⁻⁶ CFU/cm ²).
As a core sterilization equipment in the fields of biopharmaceuticals, food and beverage, medical devices, etc., the SIP system solves the key disadvantages such as low efficiency, high energy consumption, and high risk of cross contamination in traditional sterilization methods through full process automation control.
Modern SIP technology has developed into a comprehensive solution that integrates intelligent monitoring, energy saving and consumption reduction, and customized design, meeting international certification requirements such as GMP and FDA, and becoming the "safety guard" of sterile production lines.
advantages
Fully closed-loop intelligent control system
Precise temperature control technology
Using PID algorithm and multi-point temperature sensors to ensure precise maintenance of the sterilization chamber within the range of 121 ℃± 0.5 ℃, in compliance with the wet heat sterilization standards of the Chinese Pharmacopoeia.
Pressure dynamic balance
Equipped with a dual channel pressure compensation system, it can adjust the flow of steam and condensate in real time to avoid sterilization blind spots caused by pressure fluctuations.
Automated program management
Preset multiple sterilization programs (including liquid pipelines, fermentation tanks, freeze-drying machines, and other scenarios), supporting user-defined parameters, and one click start for unmanned operation throughout the process.
Modular design & strong compatibility
Multi interface adaptation
Standard DN25-DN100 flange interface, supporting seamless integration with fermentation tanks, liquid preparation systems, filling lines and other equipment.
Material safety and reliability
The main body is made of 316/316L stainless steel, with a contact surface Ra ≤ 0.6 μ m, meeting ASME BPE standards, and improving corrosion resistance by 50%.
Energy saving and efficient & significantly reducing costs
Thermal energy recovery system
Through secondary steam condensation water recovery technology, energy consumption is reduced by more than 30%, and annual operating costs can be greatly saved
Rapid cycle sterilization
Can quickly heat up to 121 ℃ in a short period of time, resulting in a significant increase in efficiency compared to traditional methods.
Applications
Pharmaceutical industry
Sterilization of biological fermentation tanks
In the production of monoclonal antibodies and vaccines, online sterilization of fermentation tanks is achieved to avoid microbial contamination caused by manual entry into the tanks
Freeze drying machine system disinfection
In conjunction with CIP (In Place Cleaning) system, complete the fully automatic SIP/CIP cycle of the freeze drying box, condenser, and pipeline to ensure a sterile filling environment.
Biotechnology Laboratory
Cell culture reactor
For stem cell therapy products, it provides a mild sterilization mode (115 ℃/30min) to protect precision sensors from high temperature damage
Chromatography purification system
Periodically sterilize the chromatography column and buffer pipeline to prevent a decrease in column efficiency caused by protein residue.
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